Amdroid -A 16 oz Combat Robot

Amdroid-A Amdroid-a, no covers

Amdroid - A is an Ant Weight combat robot. It's built to compete in Ant and Sozbot events. Its name comes from the merger of "Amdro" (the popular fire ant killer) and"droid". The "-A" leaves open the possibility for future versions (-B, -C, etc).

Since this was my first 16 oz combat robot I decided to keep it simple. There are no active weapons. My stratagy is to wedge under and push opponents into arena hazards while avoiding my own destruction. It runs equally well upside down. Tilt switches adjust the control system to compensate. To make the bot as strong as possible I built it from 2024 aircraft aluminum.

I did all the machine work in my back yard shop. I have a lathe, vertical mill, band saw, drill press, sheet metal brake, shear and other tools.

News

July 26, 2003

Amdroid-A wins "The Capital Offense". Now has a record of 5 wins, zero losses.

July 29, 2003

Back ordered drive motors finally arrive via UPS. The motors I used in Amdroid-A for The Capital Offense event were surplus Escap units with unknown specs. I managed to get 480 rpm out of them at 20 volts. The new motors came from Stock Drive Products. They turn 674 RPM at 12 volts and increase the bots speed by almost 40%. Since the switching power suppy is adjustable, accomodating the 12 volt motor was easy. However, they weigh 1.1 ounces more than the smaller Escaps. After making new lighter wheel assembly spacers the bot is still 0.15 oz overweight. I have ordered some carbon fiber sheet from Robot MarketPlace to build new cover plates. This change should get the weight into the legal range.

Aug 1, 2003

Finally got my "boost-on-demand" software working. Basically when the controller sees I have the peddle to the metal and the motor current is low (not pushing) it tells the switching power supply to put out 17 volts instead of 12. The bot will go up to 65 inches per second (5.4 feet/sec) at 17 volts! This is twice the speed it had at Capital Offense. It drops back to 12 volts when the motor current increases due to hitting something. It's still easy to drive due the the speed sensitive steering logic. eg: more speed, less steering sensitivity.

Aug 31, 2003

Amdroid-A wins Dragon*Con Robot Micro Battles! Win/loss record is 9/0 . Photos and video here.

Nov 15, 2003

Amdroid-A wins Southeastern Ant & Beetle Championship. Win/Loss record is now 14/0 . Photos and video here.

Amdroid - A Data Sheet
Size 7.5 in(W) x 6.5 in(L) x 1.25 in(H)
Weight 15.4 oz
Frame 3/16 in. 2024 aluminum, Cover plates .020 carbon fiber
CPU Atmel AVR 90S8535
Programming
Language
"C" ( AVR-GCC) Developed on SuSE Linux
CAD Software VariCAD running on SuSE Linux
Radio Linx 900 mhz FM modules (in ham band)
Controller Hacked Logitech Wing Man Rumble Pad
Data Link 9600 baud with CRC error checking
Power 4.8 volts from 4 AAA NiMH 800 mAh cells. A switching regulator boosts this to 12 volts for the motors.
Boost-on-demand logic raises it to 17 volts for high speed crusing
Motors Two 12 volt 674 RPM gearmotors from Stock Drive Products
Part# D33S57M35G0011
Motor driver L293D driven by microprocessor
Motor Current Software limited to 1 amp max
Speed Control Software generated Pulse Rate Modulaton with Back-EMF feedback. Pulse width is constant at 208 microseconds.
Drive System 4WD using pulleys and belts
Tires Four 1.25 inch diameter Lego tires
Speed 40 inches/sec normal, 65 ips with boost enabled
Weapon Wedges and hardened tool steel spikes


Amdroid-A source code and schematics

Robot

900 mhz transmitter

This information is supplied in the hope it may be usefull but without any warranty; without even the implied warranty of merchanability or fitness for a particular purpose.

Creative Commons License
This work is licensed under a Creative Commons License.


Front End


Amdroid-A front end.


A pair of hinged 2024 aluminum wedges drive under almost anything. The hardened tool steel spikes near the body catch the opponent before he goes up and over. In rare cases when the opponents wedge gets under my wedges the spikes on the bottom are sharp enough to slightly penetrate the wedge and stop the lifting. If that fails the spikes on the rear will dig into the arena floor and stop Amdrod-A from being pushed backwards.


Drive Belt and wheels


Drive belt and wheels.

 

The front wheel and pulley are mounted on the motor shaft. The rear wheel is belt driven. Belts and pulleys are 2mm pitch GT type from Stock Drive Products. Wheels and tires are unmodified lego parts. I machined the axles from 2024 aluminum.


Wheels


Wheels and drive parts

 

This shows the drive system disassembled. Note the aluminum shields for wheel protection.


Electronics


Microprocessor controller and switching power supply.

 

The black surface mount module on the left is the Linx 900 mhz data receiver. The 4 AAA NiMH cells are shrink-wrapped between the motors and perf board.


Bottom vies


Bottom view of electronics and motors

 

The controller is hand wired on Radio Shack single pad per hole perfboard. I used #30 wirewrap wire for signals and some #26 for higher current conductors.


Hacked radio control unit


Hacked game controller with transmitter

 

This is the same controller used with T-Zero and Invertabot.